Convert Finished Goods into New Pack Sizes with Complete Batch Traceability
Many manufacturers produce finished goods in bulk but later need to repack them into different pack sizes based on customer requirements. Managing this process manually often results in incorrect inventory, missing packaging material consumption and loss of batch traceability.
With Repackaging Hub, Shipzy enables manufacturers to convert finished goods into new finished goods while automatically consuming packaging materials, updating inventory and maintaining complete traceability between the original and repackaged batches.
What's New?
- Convert one finished product into one or multiple finished products.
- Repackage products into different pack sizes.
- Consume packaging materials automatically.
- Automatically update inventory after repackaging.
- Maintain complete batch traceability.
- Link repackaged products to the original production batch.
- View complete repackaging history.
- Support multiple output pack sizes from a single repackaging process.
- Integrate repackaging with Work Orders.
- Improve inventory accuracy and production visibility.
Example
- Existing Inventory : Turmeric Powder – 25 kg Bags (100 Bags)
- Customer Requirement : 300 Bags × 5 kg and 500 Bags × 1 kg
| Step | Action |
|---|---|
| 1 | Consumes the required 25 kg finished goods |
| 2 | Consumes packaging materials such as bags, labels and cartons |
| 3 | Creates new finished goods in 5 kg and 1 kg pack sizes |
| 4 | Updates inventory automatically |
| 5 | Maintains traceability between the original batch and all newly created batches |
| 6 | Records the complete repackaging history |
How It Works
- Step 1 : Go to Shipzy production module.
Step 2 : Click on Repack Hub.
Step 3 : Select the finished goods to be repackaged.
Step 4 : Define the required output pack sizes.
Step 5 : Shipzy calculates the material conversion.
Step 6 : Packaging materials are automatically consumed.
Step 7 : New finished goods are created.
Step 8 : Inventory is updated automatically.
Step 9 : Complete batch traceability and repackaging history are maintained.
Benefits
- Eliminate manual inventory adjustments.
- Support multiple customer packaging requirements.
- Improve inventory accuracy.
- Automatically consume packaging materials.
- Maintain complete product traceability.
- Reduce production and warehouse errors.
- Improve visibility across repackaging operations.
- Standardise repackaging processes.
Ideal For
- Food Manufacturers
- Spice Manufacturers
- Chemical Manufacturers
- Pharmaceutical Manufacturers
- Exporters with Manufacturing Units
- Production Teams
- Warehouse Teams
Frequently Asked Questions
- What is Repackaging Hub?
Repackaging Hub allows manufacturers to convert existing finished goods into new finished goods with different pack sizes while automatically updating inventory and maintaining complete traceability.
- Can one finished product be converted into multiple pack sizes?
Yes. A single finished product can be repackaged into multiple output pack sizes during the same repackaging process.
- Are packaging materials consumed automatically?
Yes. Shipzy automatically records the consumption of packaging materials such as bags, labels and cartons during repackaging.
- Does inventory update automatically?
Yes. Shipzy automatically reduces the original finished goods inventory and creates inventory for the newly repackaged finished goods.
- Is batch traceability maintained?
Yes. Every repackaged product remains linked to its original batch, providing complete traceability throughout the inventory lifecycle.
- Can I view previous repackaging activities?
Yes. Shipzy maintains a complete repackaging history for future reference and audits.